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Work Experience

Aug 2022 - Dec 2022

Volvo Group

Powertrain Engineer 
Project - E-axle design

Co-Op Driveline and HEV Engineering

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  • Worked on design and Validation of traditional Electric Vehicle powertrains i.e., transmissions, gears, shaft, Clutch, axles,

  • EMOB components evaluation failures, proposing solutions, and executing test plan validation.

  • Performed a time plan and analysis test, utilized root cause analysis, and used the Pugh matrix method to propose optimum cross-function design and conducts data analysis on both production and test data.

  • Developed an Interface with new product development projects to provide simulation results for concept selection.

  • Created test platforms such as Hardware in the loop on the test bench and control system development

  • Developed a test aid in dynamometer and vehicle-based calibration and integration.

  • Created powertrain models using GT power, MATLAB/Simulink, and similar simulation tools.

  • Developed software in-the-loop models for software verification and development

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Feb 2018 - May 2021

Accu Measuring Solutions

Senior Design Engineer

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Product Design and Development

  • Design and development of vehicle components such as suspension, steering, and clutch housing with reverse engineering techniques

  • Develop additive manufacturing parts, a 3D printed fixture model for door sheet body, which benefits in a cost-saving of 80% of total cost in manufacturing.

  • Worked on assembly line set up and managed all phases of the design process for a multitude of products, components parts, assemblies, and subassemblies, including drafting, dimensioning, prototyping, and documenting results.

  • Performed activities like Design for Manufacturing (DFM), fixture and POKA-YOKA creation, and PPAP auditing

  • Worked on RFQ costing, vendor assessments design, tolerance stacking analysis, plan drawing, and modifications for improvements.

  • Creation of PO/PR and BOM verifications managed a process re-engineering project to improve and resolve issues raised by the client and consolidate end-to-end service processes after a project handover.

  • The responsible for discovering the Root Cause Analysis in failure modes that occur during the design phase, the integration phase, and in the inline field.

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Benchmark and Prototyping Developments

  • Performed a modeling of complete interior and exterior C.A.S generation for benchmark prototype for heavy-duty Vehicles.

  • Developed an idea to use a faro focus to scan a heavy vehicle for quality inspection, which Reduced the time drastically from 4 days to 5 hours which helped in the efficient management of resources and allocated 4 million projects.

  • Design a vehicle body A-Surface Modelling, PLP / Cartesian alignments.

  • Supervised a team of three designers and two graduate engineer trainees for concept building, scanning strategy, Vehicle styling, benchmarking, analysis development using GD&T, and engineering drawing.

Sept 2017 - Feb 2012

Punca Solutions

Trainee Engineer

  • Performs a complete interior and exterior CAS generation of trucks, buses & cars.

  • Design and development of Exterior Trim like - Front and rear carpet and rear trims.

  • Design and development of Interior Trim like – pillar trims, door trims, headlight, and rear trims.

  • Re-engineered and Reverse engineering heavy earth movers and a variety of sedan and SUV cars.

  • Generate Class-A Surface modeling domain and Parametric modeling

  • Coordinates 3D printing adaptive manufacturing expertise with - Divide by zero 3D printers.

  • Performs mobilized 3D scanning technology with software expertise i.e.,
    1. Creaform Handy Laser scanner
    2. Faro Focus scanner

  • Generate Prototyping, Digital Sculpture, and Digital Modeler.

  • Identified the Critical to the quality parameter and design validation plan(DVP)

  • Coordinate with quality, engineering & production people to demonstrate mechanical fitment of components.

  • Managed a process re-engineering project to improve and resolve issues raised by the client and consolidate end-to-end service processes after a project handover.

Education

Aug 2021 - May  2023

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Michigan Technological University | Master’s Degree      GPA - 3.55

Mechanical Engineering

1. Propulsion system (Electric Vehicle / Hybrid Electric Vehicle)
2. Automotive Control Systems
3. Autonomous System (Localization, Path Planning, SLAM)
4. Cyber security in autonomous vehicles (vulnerability in CAN, ECU)
5. Automotive Systems (System, subsystem validation and verification, ADAS norms)
6. Analysis & Design of Feedback Control Systems

2012 - 2016

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University of Pune | Bachelor's Degree                              GPA - 3.7

Mechanical Enigineering

1. Strength Of Material

2. Design of Material

3. Computer Aided Designing and Machining

4. Theory of Machine

5. Finit Element Anlysis

Skills
& Expertise

  • Tools: Catia V5, Simens NX-10, Solidworks, PTC Creo, AutoCAD, Ansys, Simulink, GD&T, DFMEA, Faro Scene, Imageware(CAS)

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  • Programming: Matlab, Python, ROS - Medioc Manufacturing Process: Sheetmetal, Additive manufacturing, Injection modeling, Casting, Forging, Wiring Harness, CNC & milling

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  • Keyareas: Body In White Engineering, Drivetrain, Exterior Engineering, Geartrain, Interior Engineering, Vehicle Control, Vehicle Integration, Mechanical Drive Systems, Seat Design Engineering, Active and Passive Safety System, ADAS, Matlab Simulink, Chassis And Dimensional Engineering, 3D Scanning, Motor Design

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